Pyrolysis Consultancy Solutions & Services

Agile Process has over a decade of extensive experience and expertise in field of polymer pyrolysis. We have experience in pyrolysis technology development, equipment designing, manufacturing, supplying, installing, commissioning, catalyst selection, catalyst development and providing after sales support pyrolysis plant. With absolute capacity and credentials, we are confident to take up the following assignments:

1) Feasibility Study:

A feasibility study is designed to provide an overview of the primary issues related to a business idea. The purpose is to identify any “make or break” issues that would prevent your business from being successful in the marketplace. In other words, a feasibility study quantifies prerequisite necessary for the business idea to make sense.

Feasibility Study is an assessment of the practicality of a proposed Pyrolysis Plant. Agile Process’s experience and expertise in field of pyrolysis can help you compile the detailed Feasibility Study of the following:

  • Raw Material Suitability & Profitability
  • ‘Mass & Energy Balance’ for various raw materials
  • Finished products: Quality, Yield (% output), Expected Selling Cost
    • Pyrolysis Oil
    • Carbon Black
  • Optimum Plant Capacity:
    • Revenue potential
    • Break even analysis
  • Calculations of Working Capital
    • Manufacturing Cost Breakup
    • Manpower Cost
    • Operation and Maintenance Cost
  • Total Capital Investment
    • Requirement of additional equipments if any
    • Shredder
    • Raw material handling plant

This Feasibility Study can help investor clearly understand the techno-commercial viability of the proposed pyrolysis project. Post feasibility study, Agile Process’s recommendations can help you recovered the cost of feasibility study within 2 to 6 months of Pyrolysis plant operation by avoiding financial risks due to avoidable issues like:

  • Bad raw material quality
  • Environmental non-compliance
  • Substandard quality of finished products

Recommendations shall also include :

  • Identifying possible catalyst for each of raw material
  • Additional machines like shredder or oil storage etc

Feasibility Study uncover possible opportunities for business development which easily helps investor recover the cost of Feasibility Study .


2) Pyrolysis Project Consultancy

We can take assignment of extensive planning  for establishing Pyrolysis Project inclusing:

  • Raw material selection, contracts with raw material suppliers
  • Contracts with finished products buyers
  • Site selection, site & equipment layout selection
  • Manpower sourcing
  • Machinery & Technology Selection
  • Environmental compliance
  • Safety compliance
  • Possibility of earning additional revenue through:
    • Plastic / Tire disposal services (Similar to EPR)
    • Selling Recycling Credits (similar to carbon credits)
  • Efficient operation and maintenance of the plant
  • Troubleshooting & problem solving:
    • Electrical
    • Automation
    • Mechanical
    • Process
  • Techno-commercial discussions with 3rd party suppliers, vendors and consultants.

3) Pilot Plant Supply

Pilot plant a small-scale industrial plant in which ‘raw material suitability’ and ‘finished product quality & yield’ problems can be identified and solved before the full-scale plant is built. As a well known practice across chemical industry, it always makes sense to establish a pilot plant with or prior to establishing a large scale commercial plant. Pilot plant can help increase efficiency of existing commercial plant by identifying the right process conditions including reaction temperatures and suitable catalyst.

We can supply following types of pilot plants:

  • Pyrolysis Glassware Pilot Plant of 100gm batch capacity
  • Stainless steel 304 constructed Scale-up Pyrolysis Pilot Plant of capacity:
    • 5kg batch type
    • 5kg/hr continuous type
  • Pyrolysis oil fractional distillation plant
  • Plastic to base oil and grease manufacturing pilot plant

4) Pyrolysis Plant Supply

We are Asian leaders in Plastic Pyrolysis Plants. Pyrolysis plants supplied by Agile Process are operational in India and abroad. We design our pyrolysis plants keeping in mind the long term ease of operation and maintenance of the plant. We have expertise in manufacturing, supplying, installation & commissioning plastic-cum-tire continuous and batch type pyrolysis plants of following capacities 0.5 tons per day to 300 tons per day. Along with the plant supply, we can also supply the trained manpower for plant installation, commissioning, operation and maintenance. Read mode about our product development activities.


5) Technology Transfer

Suhas dixit review pyrocrat review

Agile Process offers to lease its intellectual property for specific application by its customers. Agile Process has expertise and IP rights for solutions for challenges in pyrolysis plants:

  • Manufacturing of high value products from pyrolysis oil like petrol, diesel, kerosene, base oil, petrochemicals etc.
  • Post consumer plastic waste pyrolysis
  • Pyrolysis of paper recycling mill plastic waste
  • Pyrolysis of animal fat and tallow
  • Pyrolysis of plastic and tire in the same reactor
  • Pyrolysis carbon power cooling systems
  • Air lock feeding systems for pyrolysis reactor
  • Pyrolysis gas handling systems

6) Supply of  Pyrolysis Catalyst and Oil Additives

  • Oil additive: Advantages
    • Prevent tar accumulation in fuel transfer pumps & firing nozelles
    • Removal of oil Color
  • Pyrolysis catalyst: Advantages
    • Improving the oil properties by reducing tar content
    • Reducing the reaction temperature
    • Increasing the rate of reaction and reactor capacity

Please let us know your requirements so that we can send you a proposal. Please contact us.


7) Plastic Waste Disposal Services

If you are generating plastic waste and you need to dispose it off, easiest way is to give this responsibility to us. We will take care of your plastic waste disposal responsibilities and you can focus on your core business activities.

We have two options using which we can help you the plastic waste generated by you. Immediate solutions is to source plastic waste from you and dispose it off in one of the pyrolysis plants established by us. However if this is not possible due to plastic-import-prohibitions in many countries, we can built-operate-maintain a suitable capacity of plastic pyrolysis plant for you so meet your plastic disposal needs. please initiate discussions with us and we will he pappy to give you a suitable proposal.


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